Construction of Low-Cracking High-Performance Bridge Decks Incorporating New Technology

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General Information
Solicitation Number: 1415
Status: Cleared by FHWA
Date Posted: Sep 11, 2015
Last Updated: Jun 17, 2021
Solicitation Expires: Sep 11, 2016
Partners: KS, MN
Lead Organization: Kansas Department of Transportation
Financial Summary
Suggested Contribution:
Commitment Start Year: 2016
Commitment End Year: 2021
100% SP&R Approval: Approved
Commitments Required: $270,000.00
Commitments Received: $270,000.00
Contact Information
Lead Study Contact(s): David Behzadpour
David.Behzadpour@ks.gov
FHWA Technical Liaison(s): Sue Lane
Susan.Lane@dot.gov
Phone: 202-493-3044
Study Champion(s): Will Lindquist
wlindquist@ksdot.org
Phone: 785-291-3844
Organization Year Commitments Technical Contact Name Funding Contact Name Contact Number Email Address
Kansas Department of Transportation 2016 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Kansas Department of Transportation 2017 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Kansas Department of Transportation 2018 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Minnesota Department of Transportation 2016 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us
Minnesota Department of Transportation 2017 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us
Minnesota Department of Transportation 2018 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us

Background

Bridge decks constructed using low-cracking high-performance concrete (LC-HPC) have performed exceedingly well when compared with bridge decks constructed using conventional procedures. The LC-HPC decks have been constructed using 100% portland cement concretes with the low cement paste contents, lower concrete slumps, controlled temperature, minimum finishing, and the early initiation of extended curing. Methods to further minimize cracking, such as internal curing in conjunction with selected supplementary cementitious materials, shrinkage-reducing admixtures, shrinkage-compensating admixtures, and fibers have yet to be applied in conjunction with the LC-HPC approach to bridge-deck construction. Laboratory research and limited applications have demonstrated that the use of two new technologies, (1) internal curing provided through the use of pre-wetted, fine lightweight aggregate in combination with slag cement, with or without small quantities of silica fume, and (2) shrinkage compensating admixtures, can reduce cracking below values obtained using current LC-HPC specifications.

Objectives

The purpose of this study is to implement new technologies in conjunction with low-cracking high-performance concrete bridge specifications to improve bridge deck life through reduction of cracking. The work involves cooperation between state departments of transportation (DOTs), material suppliers, contractors, and designers. See scope of work.

Scope of Work

1. Work with state DOTs on specifications for the construction of six LC-HPC bridge decks per state to be constructed over a three-year period. 2. Provide on-site guidance during construction of the LC-HPC bridge decks. 3. Perform detailed crack surveys on the bridge decks, 1 year, 2-3 years, and (if approved) 4-5 years after construction. Prior research has demonstrated that it takes at least three years to consistently establish the long-term cracking performance of a bridge deck. The surveys will be performed using techniques developed at the University of Kansas to identify and measure all cracks visible on the upper surface of the bridge deck. If desired, DOT personal will be trained in the survey techniques and may assist in the surveys, as appropriate. 4. Correlate the cracking measured in Task 3 with environmental and site conditions, construction techniques, design specifications, and materials properties, and compare with results obtained on earlier conventional and LC-HPC bridge decks. 5. Document the results of the study. Interim and final reports will be prepared covering the findings in Tasks 1-4.

Comments

100% SPR Funding has been requested.

Documents Attached
Title File/Link Type Privacy Download
REquest for 100% SPR Funding State led letter light weight.docx Other Public
Project Proposal Construction of LC-HPC Bridge Decks Incorporating New Technology.pdf Other Public

Construction of Low-Cracking High-Performance Bridge Decks Incorporating New Technology

General Information
Solicitation Number: 1415
Status: Cleared by FHWA
Date Posted: Sep 11, 2015
Last Updated: Jun 17, 2021
Solicitation Expires: Sep 11, 2016
Partners: KS, MN
Lead Organization: Kansas Department of Transportation
Financial Summary
Suggested Contribution:
Commitment Start Year: 2016
Commitment End Year: 2021
100% SP&R Approval: Approved
Commitments Required: $270,000.00
Commitments Received: $270,000.00
Contact Information
Lead Study Contact(s): David Behzadpour
David.Behzadpour@ks.gov
FHWA Technical Liaison(s): Sue Lane
Susan.Lane@dot.gov
Phone: 202-493-3044
Commitments by Organizations
Agency Year Commitments Technical Contact Name Funding Contact Name Contact Number Email Address
Kansas Department of Transportation 2016 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Kansas Department of Transportation 2017 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Kansas Department of Transportation 2018 $45,000.00 Will Lindquist David Behzadpour 785-291-3847 David.Behzadpour@ks.gov
Minnesota Department of Transportation 2016 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us
Minnesota Department of Transportation 2017 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us
Minnesota Department of Transportation 2018 $45,000.00 Paul Rowekamp Debbie Sinclair 651-336-3746 debbie.sinclair@state.mn.us

Background

Bridge decks constructed using low-cracking high-performance concrete (LC-HPC) have performed exceedingly well when compared with bridge decks constructed using conventional procedures. The LC-HPC decks have been constructed using 100% portland cement concretes with the low cement paste contents, lower concrete slumps, controlled temperature, minimum finishing, and the early initiation of extended curing. Methods to further minimize cracking, such as internal curing in conjunction with selected supplementary cementitious materials, shrinkage-reducing admixtures, shrinkage-compensating admixtures, and fibers have yet to be applied in conjunction with the LC-HPC approach to bridge-deck construction. Laboratory research and limited applications have demonstrated that the use of two new technologies, (1) internal curing provided through the use of pre-wetted, fine lightweight aggregate in combination with slag cement, with or without small quantities of silica fume, and (2) shrinkage compensating admixtures, can reduce cracking below values obtained using current LC-HPC specifications.

Objectives

The purpose of this study is to implement new technologies in conjunction with low-cracking high-performance concrete bridge specifications to improve bridge deck life through reduction of cracking. The work involves cooperation between state departments of transportation (DOTs), material suppliers, contractors, and designers. See scope of work.

Scope of Work

1. Work with state DOTs on specifications for the construction of six LC-HPC bridge decks per state to be constructed over a three-year period. 2. Provide on-site guidance during construction of the LC-HPC bridge decks. 3. Perform detailed crack surveys on the bridge decks, 1 year, 2-3 years, and (if approved) 4-5 years after construction. Prior research has demonstrated that it takes at least three years to consistently establish the long-term cracking performance of a bridge deck. The surveys will be performed using techniques developed at the University of Kansas to identify and measure all cracks visible on the upper surface of the bridge deck. If desired, DOT personal will be trained in the survey techniques and may assist in the surveys, as appropriate. 4. Correlate the cracking measured in Task 3 with environmental and site conditions, construction techniques, design specifications, and materials properties, and compare with results obtained on earlier conventional and LC-HPC bridge decks. 5. Document the results of the study. Interim and final reports will be prepared covering the findings in Tasks 1-4.

Comments

100% SPR Funding has been requested.

Title Type Private
Project Proposal Other N
REquest for 100% SPR Funding Other N

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